As their name implies, Position Sensors detect the position of something which means that they are referenced either to or from some fixed point or position. These types of sensors provide a “positional” feedback.

One method of determining a position, is to use either “distance”, which could be the distance between two points such as the distance travelled or moved away from some fixed point, or by “rotation” (angular movement). For example, the rotation of a robots wheel to determine its distance travelled along the ground. Either way, Position Sensorscan detect the movement of an object in a straight line using Linear Sensors or by its angular movement using Rotational Sensors.

Inductive Position Sensors

Linear Variable Differential Transformer

One type of positional sensor that does not suffer from mechanical wear problems is the “Linear Variable Differential Transformer” or LVDT for short. This is an inductive type position sensor which works on the same principle as the AC transformer that is used to measure movement. It is a very accurate device for measuring linear displacement and whose output is proportional to the position of its moveable core.

It basically consists of three coils wound on a hollow tube former, one forming the primary coil and the other two coils forming identical secondaries connected electrically together in series but 180^o out of phase either side of the primary coil.

A moveable soft iron ferromagnetic core (sometimes called an “armature”) which is connected to the object being measured, slides or moves up and down inside the tubular body of the LVDT.

A small AC reference voltage called the “excitation signal” (2 – 20V rms, 2 – 20kHz) is applied to the primary winding which in turn induces an EMF signal into the two adjacent secondary windings (transformer principles).

If the soft iron magnetic core armature is exactly in the centre of the tube and the windings, “null position”, the two induced emf’s in the two secondary windings cancel each other out as they are 180^o out of phase, so the resultant output voltage is zero. As the core is displaced slightly to one side or the other from this null or zero position, the induced voltage in one of the secondaries will be become greater than that of the other secondary and an output will be produced.

The polarity of the output signal depends upon the direction and displacement of the moving core. The greater the movement of the soft iron core from its central null position the greater will be the resulting output signal. The result is a differential voltage output which varies linearly with the cores position. Therefore, the output signal from this type of position sensor has both an amplitude that is a linear function of the cores displacement and a polarity that indicates direction of movement.

The phase of the output signal can be compared to the primary coil excitation phase enabling suitable electronic circuits such as the AD592 LVDT Sensor Amplifier to know which half of the coil the magnetic core is in and thereby know the direction of travel.

The Linear Variable Differential Transformer

When the armature is moved from one end to the other through the centre position the output voltages changes from maximum to zero and back to maximum again but in the process changes its phase angle by 180 deg’s. This enables the LVDT to produce an output AC signal whose magnitude represents the amount of movement from the centre position and whose phase angle represents the direction of movement of the core.

A typical application of a linear variable differential transformer (LVDT) sensor would be as a pressure transducer, were the pressure being measured pushes against a diaphragm to produce a force. The force is then converted into a readable voltage signal by the sensor.

Advantages of the linear variable differential transformer, or LVDT compared to a resistive potentiometer are that its linearity, that is its voltage output to displacement is excellent, very good accuracy, good resolution, high sensitivity as well as frictionless operation. They are also sealed for use in hostile environments.